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Project Engineering

System solutions: Individual, flexible and completely tailored to your requirements

The SERTO Project Engineering Team develops, optimises and produces individual system solutions with and for our customers. The spectrum is broad and ranges from simply curved tubes to complex assemblies. 

Thanks to the experience gained from numerous projects, they provide competent advice and accompanies you from your initial enquiry to series production. 

Your project

Does your design team have an idea, but it’s at the beginning of product development and needs support? Or is it already in full swing, but you’re not yet completely satisfied and looking to optimise things? Or is your CAD data already set and ready, but you need a competent partner for realisation and production?

Whatever you have in mind, our range of services is geared to your needs and requirements. As a system supplier with our own production facilities, we can respond to customer wishes with flexibility.

Send project enquiry

Range of services

Manufacture to drawing

Manufacture to drawing

Implementation of a component or system solution: 1-to-1 in accordance with your ideas

Possible from STEP file, drawing or sample.

System optimisation

System optimisation

We put your system through its paces. Is it suitable for series production? Can manufacture and assembly be simplified? Or production?

Our proposed solutions are based on a precise analysis of your products.  

Manufacture to specification

Manufacture to specification

Have a specific requirement for your project, but don’t yet know how to implement it? Then we can develop a solution for you.

Simulation testing and prototyping with a functional solution included.


Our team

Our team – there for you at every step of the process


The Project Engineering Team is made up of 10 engineers, all at your disposal for any questions concerning the development and design of system solutions.


Thanks to the experience gained from numerous projects, they provide competent advice and accompanies you through every step of the process, from your initial enquiry to series production. 


What our customers have to say about working with Project Engineering

“The close cooperation and customer proximity, especially for special solutions, made me decide to work with EXMAR. EXMAR is open to new things, shows willingness and also supports us in building prototypes.”
“EXMAR’s expert advice helped us simplify the piping design. Since all components were accurately made and of high quality, we could do entirely without adjustments after installation. This also shortened our production times. EXMAR is a reliable partner.”

Tools

  • Visualisation and assessment in our CAD program
  • Simulated functional tests, for example force and flow simulations, help the designer to test a component in the application. With component analysis, invisible optimisations can be made to the design
  • With rapid prototyping, sample components can be quickly produced on the basis of 3D design data. A workpiece is built up layer by layer from formless or form-neutral material. We use three methods for prototyping: Selective laser sintering (SLS), 3D printing and stereolithography (STL)

Project process

Enquiry

  • Samples
  • Drawings
  • CAD files
  • Bending coordination
  • Specifications
  • Technical specifications

Engineering

  • Implementation in accordance with enquiry
  • Optimisation and/or re-engineering
  • Custom parts and/or solutions
  • Individual parts to complex assemblies

Manufacture

  • Production
  • Assembly
  • Leakage tests
  • Test reports

Logistics

  • Prototypes and individual parts
  • Small series
  • Large series

Assembly of components

Watch a video all about component assembly

A practical example of system optimisation

The graphics show a step-by-step system optimisation using a customer example. Costs, assembly time, the number of sealing points and the number of items to be processed changed in the course of the project to suit the customer.

Step 1: functional model

Our customer came to us with the following idea: he wanted to distribute a fluid from one conveying unit to two containers. The connection points of the assembly and the desire to implement this solution with EXMAR products are given. In the first draft, male adaptor fittings with conical threads were used, which were to be sealed with an additional sealant.

Step 2: prototype

In order to guarantee the sealing of the male adaptor fittings and a uniform screw-in height of the assembly even after repeat assembly, we have exchanged the conical for cylindrical threads with sealing edge. Tapered elbow fittings allow easy adjustment of the alignment.

Schritt 1
Schritt 2

Step 3: series

The final version uses a solder assembly that eliminates both the elbow and central T-fitting. This significantly reduces the number of sealing points. The customer receives this assembly from EXMAR ready for installation.

Evaluation

The graphs show how assembly time, number of sealing points and number of articles to be managed have changed in the course of the project for the benefit of the customer.

Schritt 1
Schritt 1
Your team of experts

Your team of experts

The SERTO Project Engineering Team develops, optimises and produces individual system solutions – all specifically for you!

Our experts will be happy to help.

Send project enquiry